Enhanced Modeling of Baffles and Bubblers

Modeling is improved for baffles and bubblers that are part of cooling system components.

For baffle cooling components, a blade inserted in a channel splits the flow passage. To accurately model the flow passage through a baffle cooling component, specify the diameter (D1), the blade thickness (T), and tip height (H). Previously, only the diameter (D1) of the baffle was required. The image shows a cross-section of a baffle design (left side) and the hexahedral mesh of a baffle cross-section (right side).

For bubblers, an inner tube replaces the blade. To accurately model a bubbler cooling component, specify the outer (D1) and inner tube diameters (D2), the tube thickness (T), and the tip height (H). Previously, only the outer (D1) and inner tube diameters (D2) were required.

The enhanced modeling of the baffle and bubbler flow channel enables the creation of an accurate hexahedral mesh across the cross section. This more-accurate mesh representation improves the overall accuracy of the coolant flow and the mold cooling solutions.
Bubbler cross-section (2021) Hexahedral mesh of a bubbler cross-section (2021)